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In some cases, these have been found to interfere with applications such as Mastercam which are running on the computer. CNC Software does not recommend specific anti-virus products, but if you see unexpected issues, it may be a conflict with anti-virus software.

Try temporarily disabling the anti-virus software or setting an exception for Mastercam. Our global community of Mastercam users, experts, educators, and enthusiasts helps you get the most from your investment.

Using a thin strand of superheated wire, CNC Wire Cut Machines are capable of very fine cuts and able to machine challenging shapes and materials with extreme accuracy. Using CAM software, you can increase accuracy, speed, and repeatability as compared to manual programming.

Electrical Discharge Machining EDM uses an electrically charged wire to remove material from a piece of stock material. EDM wire machining is used for conductive materials, very hard materials, and to machine parts with very small internal corners or parts requiring extreme accuracy. Skip to content. Reduced time to find experienced individuals to use the software. Familiar, user-friendly interface improves programming efficiency.

Efficient wire toolpaths deliver precision wire machining. Power libraries for almost any wire machine. Learn how our wire solutions can help solve your manufacturing challenges. Flexibility You can import geometry from virtually any source and create new geometry, giving you a high degree of flexibility to use your data for reliable programming. Full Associativity Gives you the power to capture your work and build on your experience; once you program a part—any part—you can modify any element of a job and get updated wirepaths immediately, without starting over.

Control With fast, easy, and complete control over tab creation you can quickly add multiple tabs to any piece of geometry. Efficiency Geometry and toolpath nesting provide an extremely fast way to program several parts while utilizing stock efficiently to reduce scrap.

Progressive Tool and Manufacturing, Inc. Learn More. Toner Machining Technologies Learn More. X-Cel Tooling, Inc. How do you program a wire EDM? How does software help wire EDM? The construction depth is the depth of the currently defined construction plane. This value may be entered by selecting an existing point i. The construction depth is changed automatically in most creation functions in the 3D-construction mode. Color: Assigns a system color. This instructs the system to display any new geometry created in the selected color Create Line, Create Arc, Backplot Save geometry, etc.

It also applies the chosen color to a converted file that does not support colors i. Mastercam contains two color palettes from which you can select system colors, a color and color palette. Level stores any new geometry created in the selected level. It also applies the chosen color to a converted file that does not support levels i.

This feature also controls what levels are visible. You can set a total of levels in Mastercam. Click the following to read more about levels: Assigning Levels. Attributes: Lets you change one or more attributes color, level, line style, line width, and point style for entities that you select, without affecting system default settings. Groups: Defines a collection of entities as a named group. Mask: Sets the system's masking level.

With the masking level OFF, the system will recognise any entity in the database; however, if the mask level is set changed to a non-zero level number between 1 and the system will then only recognise entities that are on that level. Mask will affect all functions delete, group, file conversion, etc.

To reset the masking level to OFF, the masking level must be set to 0. WCS is not supported by Mastercam Wire. Tplane: The tool plane Tplane is a two dimensional plane that represents a CNC machine's coordinate system.

Cplane: Defines the plane on which you will create and manipulate geometry. You have several construction plane Cplane options. Page 3 5. Gview allows you to view geometry from several different angles. Y- DEG Page 4 6. Key s Function Description F1 zoom Activates the zoom-in window. Use the zoom window to magnify part of your geometry. F2 unzoom Zooms out from your geometry reducing its size on your screen. F3 repaint Redisplays the graphic screen to clean up any display remnants.

F4 analyze Activates the Analyze menu. F5 delete Activates the Delete menu. F6 file Activates the File menu. F7 modify Activates the Modify menu.

F8 create Activates the Create menu. F10 execute Activates the key and button assignment function window display shown on the previous page. Page 5 7. You cannot use this key assignment to access Allocations, however. This is a diagnostic tool only. Click the Windows close button to exit this window. Page 6 8. This is a allocations diagnostic tool only. We recommend that you leave the prompt area visible at all times. When you turn on the wirepath display, the current NCI file appears in the wirepath color normally cyan.

After you turn off the wirepath, press F3 to refresh the screen. You can only use this feature during wirepath creation or until you select End progrm. You must stay in the last operation's menu to undo it. After you exit from the menu of the operation that you want to undo, this feature is no longer available. This lets window you set the viewport configuration.

Toggle the display or enter the viewport number. Page 7 9. Make your selections from the point menu to create your circle. Esc system interrupt Press Esc to interrupt some commands transform, repaint, etc.

Once a command has been interrupted, it cannot be restarted from the point of interruption. Press Page Down to zoom out. Cursor pan Lets you pan over geometry. Note that the Arrows arrows move the geometry window not the geometry. Page 8 These shortcuts let you get data from an existing entity and use it when creating new geometry.

To use a shortcut: 1. Type a letter from the list above , instead of a value, into the text box. Press Enter. Mastercam prompts you to select the existing entity from which you want to get the data.

Click the entity you want to use. Mastercam displays the data it gets from the existing entity. Press Enter to accept the data or type a different value and press Enter.

Mastercam uses the data from the existing entity in creating the new entity. Create a line with endpoints at 0,0,0 and 3,0,0. Set 0,0,0 as one endpoint of the polar line. Set 33 degrees as the angle of the line. Type L and press Enter for the line length. Mastercam prompts you to select an existing line. Click the existing line. Mastercam displays the data it gets from the existing line. Press Enter to accept this data. Mastercam creates the new line.

Page 9 You can assign a maximum of 50 keys and a maximum of 99 buttons. All [default] This function allows the user to further filter using the following variables: Unassigned, assigned, all. Find Key This function allows the user to press a button or key, and the function assigned to it will be filtered out. Current Assignment Add This allows the user to add an assignment. Edit This allows a user to edit an existing assignment. Remove This allows the user to remove an assignment.

Page 10 If there is no default bitmap assigned to the desired function, you can make one, or modify a bitmap from another function. If this is the case, the button will now look highlighted, but no bitmap is yet assigned. CFG file. Mastercam will automatically update that button assignment.

These application programs are also known as C-Hooks. C-Hooks use the same graphic and menu functions as Mastercam. Page 11 Adding a finish contour operation — Adds a separate contour operation after the no core operation. When you choose this option, Mastercam Wire opens the contour parameters dialog box where you can specify all the parameters of a regular contour operation. All contours use same subprogram — Available when using Subprograms to create copies of the same part.

Arc type and radius — Defines the shape of tapered contour when a smooth corner is encountered in the geometry. See Corner type and radius for more details. Auto entry — Starts the no core wirepath at the thread point. Auto exit — Exits the no core wirepath at the cut point. Auto position cut point — Sets the cut point perpendicular to the end of contour. Auto start position - Moves the job start point to the thread point of the first contour in the operation.

Disable it to insert a rapid move from the start point to the thread point. Canned text — Assigns variables from 1 to 99 that can be used to control some specific machine settings. The post processor has to be customized accordingly. Comment — Allows you to enter information about the current operation. Compensation types — Offsets the wire from the geometry. When cutting the part in the chaining direction, wire compensation can follow the centerline of the geometry or be offset to the right or the left to compensate for the wire diameter.

This offset may be generated by Mastercam Wire computer compensation , by the NC control control compensation , or a combination of both "both" and "reverse both" compensation. Page 12 Using this method you are programming the part edge. Computer: This parameter builds wire compensation directly into the wirepath. Using this method you are programming the center of the tool. Both: Combines both compensations in computer and in control.

It computes the compensated wirepath and outputs control codes for compensation. Compensation direction in the computer and control are the same. Reverse both: Combines both compensations in computer and in control. Compensation direction in the computer and control are opposite each other. Mastercam Wire computes the wirepath with the wire cutting the centerline of geometry. Contours — Allows you to establish the thread and cut positions in cases where you have not used point entities.

Thread distance - Allows you to enter a value for the thread distance. Mastercam Wire activates the contour types for closed and open contours. For closed contours, specify whether to place the thread point on the inside or outside of the contour. For open contours, specify whether to place the thread point to the right or the left of the contour. Page 13 In the following examples, the geometry is in the XY plane and the corner and arc types are shown in the UV contour.

Also, Roll cutter around corners is set to None, and each sample wirepath has a 5-degree taper angle. Conical — Creates a cone shape move around the corner of the part. Sharp — Creates an angle move around the corner of the part. Page 14 Other — Allows you to specify a radius for a custom corner defined in the post processor.

Mastercam Wire draws the corner as it can not anticipate the radius defined in the post processor. Fixed — Applies the same radius to all corners. Must be supported by the post processor. Page 15 Fish tail is not supported as an arc corner. Cutting method — Sets the cutting direction of the contour or 4-axis wirepath.

Reverse - Reverses cutting direction when the wirepath has multiple passes. One way — Keeps the cutting direction the same direction as the first pass. Expand Operation — Separates each pass type into a single operation. It is only available when you first create a wirepath, not on subsequent edits. Filter — Replaces wirepath moves that lie, within a specified tolerance, in a straight line with a single tool move.

You can also optionally replace multiple linear tool moves with an arc move of a specified minimum and maximum radius. Finish — Sets a finish pass to smooth out rough edges left by the no core roughing pass or to take off additional material as specified by the finish pass spacing. Number of finish passes - Sets the number of finish passes. The finish passes smooth out rough edges left by the no core roughing pass. The finish passes follow the geometry similar to a contour cut.

Page 16 When cleared, the finish pass begins with the first entity in the chain as it was originally selected. Wire compensation - Sets Wire compensation to computer for the finish pass to offset the wire as part of the wirepath. Set compensation to control to have the control offset the wire. The both option applies the offset to the wirepath computer but also allows for additional compensation to be set in the control.

Finish pass spacing - Determines the size of the cut for each finish pass. The roughing pass leaves stock on the walls of the pocket and on the islands, if the number of finish passes is greater than zero. The finish passes remove stock left by the roughing pass. Burn finish passes after roughing all pockets - Used multiple no core wirepaths exist in a single operation, Mastercam Wire can cut the roughing pass on each no core first.

After completing all the roughing passes, Mastercam Wire then cuts the finish pass on each no core wirepath. Format — Controls how the arcs and lines in 4-axis wirepath are handled as data for the control. All circular moves arcs are broken into linear moves based on the linearization tolerance set in the 4-axis parameters dialog box tab. Direct 4-axis requires that the XY and UV contours have an equal number of entities.

Implementing successful post processors for decades, the post department at In-House Solutions has earned a reputation for quality, resulting in one of the largest post departments in the world. We have an extensive library that is continually developed and expanded to include current machines and controllers. If a post is not already available, we will develop a custom one for nearly any machine. We have great relationships with OEMs who provide technical information for both machines and controls, which in turn allows us to produce post processors that will generate edit-free code and run your machine efficiently.

Mastercam X5 Solids Training Tutorial try buy in training ebook. Full description 66 9 2MB Read more.

 

Mastercam 2018 wire free -

 

Mastercam will install on Windows 7 systems but will not be supported. Future versions of Mastercam will not install on Windows 7. The processor speed will impact how fast the software will calculate and complete tasks. With each release, more and more aspects of Mastercam are becoming multi-core processor aware. Toolpath calculation and Simulation will generally run faster with a multi-core processor. When Mastercam uses all available RAM, it switches to using virtual memory space, which is stored on the hard drive and will dramatically slow the system down.

We recommend a minimum of 8 GB of memory. When purchasing a new computer for Mastercam, one of the most important component is the video card. Other graphics cards can be used, but they must offer full OpenGL 3. OpenCL is required for Mastercam to be able to hand off certain computation tasks to the graphics card to increase system performance.

We do not recommend or support the use of onboard graphics found with some PC configurations. These do not generally have the capability to drive graphics intensive applications such as Mastercam and can lead to system instability.

Make sure you are using up-to-date drivers from your card manufacturer. We often see issues that are resolved with updated video drivers. The driver version can have a great impact on how the card performs. We recommend using the automatic detect feature to detect which video card is installed. More information on configuring the graphics card can be found at this Mastercam knowledge base article. Most of our internal systems utilize dual monitors and we find this to be a more productive setup.

Mastercam displays on the primary monitor while applications such as Mastercam Simulator, Code Expert, or Tool Manager display on the secondary monitor. Mastercam will run on lower resolution screens but beware of potential sizing issues with larger dialog boxes and panels which may be awkward to work with. Lower resolution monitors may work fine as a second monitor in a dual screen setup.

Mastercam will run on large format displays, including 4K monitors and high-DPI devices however, we do experience some display issues with these configurations. We have found that one of the best computer upgrades is to invest in a NVMe drive. These drives are now priced at a point which makes them a good investment. Gview allows you to view geometry from several different angles. Y- DEG Page 4 6. Key s Function Description F1 zoom Activates the zoom-in window.

Use the zoom window to magnify part of your geometry. F2 unzoom Zooms out from your geometry reducing its size on your screen. F3 repaint Redisplays the graphic screen to clean up any display remnants. F4 analyze Activates the Analyze menu. F5 delete Activates the Delete menu. F6 file Activates the File menu.

F7 modify Activates the Modify menu. F8 create Activates the Create menu. F10 execute Activates the key and button assignment function window display shown on the previous page. Page 5 7. You cannot use this key assignment to access Allocations, however.

This is a diagnostic tool only. Click the Windows close button to exit this window. Page 6 8. This is a allocations diagnostic tool only. We recommend that you leave the prompt area visible at all times.

When you turn on the wirepath display, the current NCI file appears in the wirepath color normally cyan. After you turn off the wirepath, press F3 to refresh the screen.

You can only use this feature during wirepath creation or until you select End progrm. You must stay in the last operation's menu to undo it. After you exit from the menu of the operation that you want to undo, this feature is no longer available. This lets window you set the viewport configuration. Toggle the display or enter the viewport number. Page 7 9. Make your selections from the point menu to create your circle.

Esc system interrupt Press Esc to interrupt some commands transform, repaint, etc. Once a command has been interrupted, it cannot be restarted from the point of interruption. Press Page Down to zoom out. Cursor pan Lets you pan over geometry. Note that the Arrows arrows move the geometry window not the geometry. Page 8 These shortcuts let you get data from an existing entity and use it when creating new geometry.

To use a shortcut: 1. Type a letter from the list above , instead of a value, into the text box. Press Enter. Mastercam prompts you to select the existing entity from which you want to get the data. Click the entity you want to use. Mastercam displays the data it gets from the existing entity. Press Enter to accept the data or type a different value and press Enter.

Mastercam uses the data from the existing entity in creating the new entity. Create a line with endpoints at 0,0,0 and 3,0,0. Set 0,0,0 as one endpoint of the polar line. Set 33 degrees as the angle of the line. Type L and press Enter for the line length. Mastercam prompts you to select an existing line. Click the existing line. Mastercam displays the data it gets from the existing line.

Press Enter to accept this data. Mastercam creates the new line. Page 9 You can assign a maximum of 50 keys and a maximum of 99 buttons. All [default] This function allows the user to further filter using the following variables: Unassigned, assigned, all.

Find Key This function allows the user to press a button or key, and the function assigned to it will be filtered out. Current Assignment Add This allows the user to add an assignment. Edit This allows a user to edit an existing assignment. Remove This allows the user to remove an assignment. Page 10 If there is no default bitmap assigned to the desired function, you can make one, or modify a bitmap from another function.

If this is the case, the button will now look highlighted, but no bitmap is yet assigned. CFG file. Mastercam will automatically update that button assignment. These application programs are also known as C-Hooks.

C-Hooks use the same graphic and menu functions as Mastercam. Page 11 Adding a finish contour operation — Adds a separate contour operation after the no core operation.

When you choose this option, Mastercam Wire opens the contour parameters dialog box where you can specify all the parameters of a regular contour operation. All contours use same subprogram — Available when using Subprograms to create copies of the same part. Arc type and radius — Defines the shape of tapered contour when a smooth corner is encountered in the geometry.

See Corner type and radius for more details. Auto entry — Starts the no core wirepath at the thread point. Auto exit — Exits the no core wirepath at the cut point. Auto position cut point — Sets the cut point perpendicular to the end of contour. Auto start position - Moves the job start point to the thread point of the first contour in the operation.

Disable it to insert a rapid move from the start point to the thread point. Canned text — Assigns variables from 1 to 99 that can be used to control some specific machine settings. The post processor has to be customized accordingly. Comment — Allows you to enter information about the current operation. Compensation types — Offsets the wire from the geometry.

When cutting the part in the chaining direction, wire compensation can follow the centerline of the geometry or be offset to the right or the left to compensate for the wire diameter. This offset may be generated by Mastercam Wire computer compensation , by the NC control control compensation , or a combination of both "both" and "reverse both" compensation. Page 12 Using this method you are programming the part edge.

Computer: This parameter builds wire compensation directly into the wirepath. Using this method you are programming the center of the tool. Both: Combines both compensations in computer and in control. It computes the compensated wirepath and outputs control codes for compensation. Compensation direction in the computer and control are the same. Reverse both: Combines both compensations in computer and in control. Compensation direction in the computer and control are opposite each other.

Mastercam Wire computes the wirepath with the wire cutting the centerline of geometry. Contours — Allows you to establish the thread and cut positions in cases where you have not used point entities. Thread distance - Allows you to enter a value for the thread distance.

Mastercam Wire activates the contour types for closed and open contours. For closed contours, specify whether to place the thread point on the inside or outside of the contour. For open contours, specify whether to place the thread point to the right or the left of the contour. Page 13 In the following examples, the geometry is in the XY plane and the corner and arc types are shown in the UV contour. Also, Roll cutter around corners is set to None, and each sample wirepath has a 5-degree taper angle.

Conical — Creates a cone shape move around the corner of the part. Sharp — Creates an angle move around the corner of the part. Page 14 Other — Allows you to specify a radius for a custom corner defined in the post processor.

Mastercam Wire draws the corner as it can not anticipate the radius defined in the post processor. Fixed — Applies the same radius to all corners. Must be supported by the post processor. Page 15 Fish tail is not supported as an arc corner.

Cutting method — Sets the cutting direction of the contour or 4-axis wirepath. Reverse - Reverses cutting direction when the wirepath has multiple passes. One way — Keeps the cutting direction the same direction as the first pass. Expand Operation — Separates each pass type into a single operation. It is only available when you first create a wirepath, not on subsequent edits.

Filter — Replaces wirepath moves that lie, within a specified tolerance, in a straight line with a single tool move. You can also optionally replace multiple linear tool moves with an arc move of a specified minimum and maximum radius.

Finish — Sets a finish pass to smooth out rough edges left by the no core roughing pass or to take off additional material as specified by the finish pass spacing. Number of finish passes - Sets the number of finish passes. The finish passes smooth out rough edges left by the no core roughing pass.

The finish passes follow the geometry similar to a contour cut. Page 16 When cleared, the finish pass begins with the first entity in the chain as it was originally selected. Wire compensation - Sets Wire compensation to computer for the finish pass to offset the wire as part of the wirepath.

Set compensation to control to have the control offset the wire. The both option applies the offset to the wirepath computer but also allows for additional compensation to be set in the control.

Finish pass spacing - Determines the size of the cut for each finish pass. The roughing pass leaves stock on the walls of the pocket and on the islands, if the number of finish passes is greater than zero. The finish passes remove stock left by the roughing pass. Burn finish passes after roughing all pockets - Used multiple no core wirepaths exist in a single operation, Mastercam Wire can cut the roughing pass on each no core first.

After completing all the roughing passes, Mastercam Wire then cuts the finish pass on each no core wirepath. Format — Controls how the arcs and lines in 4-axis wirepath are handled as data for the control.

All circular moves arcs are broken into linear moves based on the linearization tolerance set in the 4-axis parameters dialog box tab. Direct 4-axis requires that the XY and UV contours have an equal number of entities. General — Controls cutting method, wire EDM machine initial settings and other parameters. Choose a topic below for more information. Wire - When checked, wire is present threaded.

Power - When checked, applies voltage to the wire. Flush - Sets the initial state for the water settings On, Off, or Other. The "Other" setting is specific to the control. Fill tank - Sets the initial state for the fluid tank. Generate stops — Creates a stop point before each tab. For first tab cut of each chain - Outputs a stop code before the tab cut for the first tab cut on each chain.

Subsequent tab cuts do not include stop codes. For first tab cut in the operation - Outputs a stop code before the tab cut for the first tab cut of the operation. Subsequent tab cuts throughout the operation do not include stop codes. Page 17 Infinite look ahead — Examines for wirepath self-intersections along the entire contour before creating the wirepath. If it finds a wirepath self-intersection, Mastercam Wire modifies the wirepath so that it does not cut the portion of the part that comes after the intersection.

Land Height — Sets the height at which the wire pivots to the taper angle. The system can add a line or two, of given lengths and an arc, of given radius and arc sweep to the beginning of each chain. You can set the following options. Line only: Lets you add a line at the beginning of each chain. Line and radius: Lets you add a line and a radius at the beginning of each chain. Page 18 The system can add a line or two, of given lengths and an arc, of given radius and arc sweep to the end of each chain.

Line only: Lets you add a line at the end of each chain. Discover other Mastercam Training Solutions at www. While there, be sure to join the conversation! Expand your Mastercam knowledge, anytime and at your own pace, with our selection of step-by-step online video eCourses.

Book a demo and see for yourself! This powerful solution prepares your students for the real world of robotics and provides them with the necessary skills to not only be hired, but to excel. Implementing successful post processors for decades, the post department at In-House Solutions has earned a reputation for quality, resulting in one of the largest post departments in the world.

   

 

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Sodick does make a chopper that has adjustable cutters. I have made spacers to offset the cutters, to make the spent wire engage a different area I turn them around as well. Joined Sep 26, Location pa usa. Click to expand Shane Aluminum.

Joined May 21, Location PA. These wire choppers seem to have a mind of their own. Our AG has hours on it and still using the same cutters. The choppers don't last long at all on our ALN's. We tried wiring out our own but just didn't work. They just crimped the wire.

Needless to say, our wire choppers for the ALN's are sitting on a shelf. Shane said:. I'm pretty sure that Sodick has made a few variations of the L-Cut chopper I think that it functions great, other that there isn't any lateral adjustment on the cutters. I have changed the cutters a few times. For the top roller, mine is on a pivot, and engagement to the bottom cutter is controlled by a spring loaded cutter. The bottom roller is a PIA; mine has two double stacked set screws that act as levelers; when I questioned Sodick service as to how far they should protrude from the shaft, they couldn't answer I had to play around with it to get it to work.

And Shane, what material did you try with to make your own? This is achieved by means of an automatic workpiece transport system between machines and measuring systems as well as by automated post-measurement compensation of the machine. This permits plant-wide connectivity. United Grinding Group presented the new Uniload system for loading the two Studer S31 and S33 universal external cylindrical grinding machines.

It is very simple to operate, as the user merely needs to know the dimensions and weight of the workpiece. No special training is therefore required for operation and programming.

With the racks fully loaded, automated processing for about one hour is possible. Rollomatic has also introduced a new system in the ever-topical field of lights-out manufacturing.

The Swiss company presented its new Smart Factory concept, including various types of robots , on its stand. Rollomatic's goals here are to produce within tight tolerances over a number of days and to interact with external robotic and automation systems. In order to meet the ever more exacting tolerances, the demands on the measurement technology used for acquiring data are also increasing. Laser measuring systems and automated quality control were also on display at Grinding Hub.

A special feature here is that the laser is an in-process measuring technology that does not require the tools to be removed from the machine. It can monitor and control the outside diameter of ground blanks during batch production. The measuring system is used to calculate, control and monitor the Cp and CpK process capability values and report them to the user via a statistical process control SPC. Zoller from Pleidelsheim was in Stuttgart to exhibit its automation solutions and innovative measuring machine devices.

The Genius is a versatile universal measuring machine that can be functionally adapted depending on the type of add-on. The variations here range from the measurement of geometries on cutting edge and threading tools through to the automatic detection of tool breakage on each cutting edge. This innovative instrument measures both the cutting-edge preparation and the surface roughness of the tools down to the nearest micrometer.

The storage system optimizes the work process, as all data and current conditions are stored in the database and can easily be retrieved at any time. The clamping technology specialist Schunk from Lauffen am Neckar presented its new clamping device concept for tool grinding at Grinding Hub.

Another positive aspect is that higher insertion clearances can be accommodated in the automation, which reduces wear on the chuck and thus greatly increases its service life. The automation of machining fluids is still in its infancy.

Five years ago, the Motorex-Bucher Group from Switzerland addressed this task and has since built up a product portfolio for both water and oil-based systems. A large proportion of users measure, maintain and fill their machines by hand and enter the values in handwritten lists. Consuming over 25, tonnes of coolant per year, more than , cooling lubricant systems are in operation in Germany alone.

The Fluidlynx development is a smart solution that can be used in a whole range of applications. It has given rise to numerous patent applications and manufacturing software solutions that enable automated fluid operation 24 hours a day, days a year.

Contact eczema and allergies remain the primary cause of absenteeism in the metal industry. This has been responded to by adapting algorithms in the maintenance system to ensure that both the pH value as well as the concentration and conductivity levels always stay within the target range.

The Easy Monitoring APP takes care of photometrically controlling the applications and checking the sensors in real time — and correcting them if necessary. The start-up has developed a code-free platform that allows companies to create instruction-based applications for their employees from technical specialists to medical staff.

This platform makes it possible to reduce the number of errors and to negotiate processes more effectively. All steps are automatically documented in the background. Instead of printing out operating instructions on paper, users can be guided interactively through technically demanding tasks with the support of augmented reality.

Another great advantage is that the hands remain free for manual tasks. The V R training solutions enable active learning in an intuitive learning-by-doing process. This allows learners to be trained up on the virtual machine tool while the actual machine is still on its way, or cannot yet be made full use of in production. Considerable costs can be saved in this way compared to conventional training on actual machine tools.

In addition, virtual training is proven to be more effective and sustainable than traditional training solutions. It is suitable for global use, regardless of the language or location. The company supports its partners at all stages — from the initial contact with VR technology and implementation and roll-out through to service and maintenance during operation. The start-up Spanflug Technologies from Rattenkirchen showcased its calculation software at the Grinding Hub.

This software-as-a-service solution allows users to evaluate the manufacturability of turned and milled parts in just a few seconds in order to quote a price. The Bavarian company celebrated the launch of a new feature in Stuttgart: the software now also automatically calculates grinding cost factors. This has since been optimized and now incorporates more than , turned and milled parts. The calculation software automatically evaluates production-relevant characteristics from CAD models and technical drawings, using them to calculate production times and quotation prices.

In addition, the user receives a detailed breakdown of the calculated costs for materials, setup, programming, manufacturing and shipping. Unveiled at GrindingHub, the latest version of the software also allows users to automatically calculate turned and milled parts including grinding.

Spanflug operates a manufacturing platform for CNC turned and milled parts and offers customers a fully automated procurement process which includes everything from instant pricing to ordering in the online store. The CNC components are manufactured by a network of authorized suppliers in Germany. This is aimed at users who are looking for a cylindrical grinding machine that takes up little space , achieves high precision levels, meets the highest safety standards, grinds efficiently, is easy to operate and has low service costs.

This — and more — is made possible by the new axis concept, which was developed to meet the particular requirements of cylindrical grinding. Ground hydraulic parts were deburred live on the stand using two different sonotrodes. The component dimensions and the mechanical technological values do not change. Even sensitive surfaces can be carefully deburred using ultrasound. The highly localized deburring of individual edges and bores is possible due to the dedicated process control.

During ultrasonic deburring, a sonotrode excited by an ultrasonic generator oscillates back and forth over a distance of 0. The burrs can be raised and carefully removed by moving the edges and bores of a component to be deburred along the sonotrode tip at a defined angle with the help of an industrial robot that can be used in round-the-clock operation.

The ultrasonic process requires only about five percent of the energy needed for ECM or high-pressure waterjet deburring and the process water can readily be disposed of, giving this process a promising future in terms of resource conservation and environmental protection. In the different areas of intelligent interface technology, the companies addressed the overriding subject of Industry 4.

Visitors can look forward to marveling at the progress made in these areas — and much more besides in Stuttgart in two years' time from 14 to 17 May Used Machines. Latest Articles in "Markets". Latest Articles in "Events". Our dedication to the manufacturing community drives Mastercam innovation. We collaborate with leading tooling, software, and machine tool manufacturers to develop new technologies. Opportunities to drive down costs and increase profits can be found across the entire shop.

Mastercam supports improved use of data-driven manufacturing in the digital age. Mastercam supports programs and competitions for students to develop practical skills and experience. Whether you want to use Mastercam for industrial or educational purposes, the first step is to contact your local Mastercam Reseller. Machining technology is always progressing.

Find high-quality training opportunities to stay current and competitive.